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HIGH-TEMPERATURE GUIDE

How to Choose Heat-Resistant Paint for Hot Metal Surfaces

The most important number is the actual temperature at the surface you are coating. Heat-resistant grades are made for specific temperature ranges, and they are not interchangeable.

Coly Industrial Coating product packaging

Quick answer

Steel in power stations or process plants up to 200°C
ColyHeatshield 920
Exhausts, chimneys, flare stacks and hot pipework up to 600°C
ColyHeatshield 960
Commercial or industrial metal structures (200°C and 600°C grades)
Heat Resistant Coating

Step 1: Measure the real temperature

Find out both the normal operating temperature and the peak temperature at the metal surface. Also note whether the heat is continuous or comes and goes. Choosing a grade that is too low can cause the coating to fail early.

Step 2: Pick the grade

  • Up to 200°C: ColyHeatshield 920 is a single-component modified alkyd with leafing aluminium pigment. It is listed for power stations, petrochemical plants and offshore oil and gas facilities.
  • Up to 600°C: ColyHeatshield 960 is a single-component silicone aluminium coating. It is listed for flare stacks, chimneys, exhausts, vents and pipework.
  • For general commercial and industrial structures, Heat Resistant Coating is available in 200°C and 600°C grades.

Step 3: Plan the curing

Silicone high-temperature coatings often need heat to reach full performance. The ColyHeatshield 960 data sheet specifies a heat-curing requirement, so plan it around your commissioning schedule. Tell our team how and when the equipment will first be heated.

Step 4: Check the limits

Both ColyHeatshield grades are not recommended for continuous immersion. Primer choice also matters, because not every primer can take high temperatures. Ask us to confirm preparation and any primer restrictions for the grade you choose.

Compare products

ProductTypeTemperatureBest for
ColyHeatshield 920Modified alkyd aluminiumUp to 200°CPower, petrochemical and offshore steel
ColyHeatshield 960Silicone aluminiumUp to 600°CExhausts, chimneys, flare stacks, pipework
Heat Resistant CoatingHeat-resistant coating200°C and 600°C gradesCommercial and industrial metal structures

Common mistakes to avoid

  • Guessing the temperature instead of measuring it.
  • Using a 200°C grade on a surface that reaches higher temperatures.
  • Skipping the heat-curing step for silicone coatings.
  • Using an ordinary primer under a high-temperature finish.

Questions we often get

What paint can I use on an exhaust or chimney?

For surfaces up to 600°C, such as exhausts, chimneys, flare stacks and hot pipework, ColyHeatshield 960 is the listed option. It requires heat curing as specified in its technical sheet.

Why does heat-resistant paint need to be heated?

Silicone-based coatings typically complete their curing when exposed to heat. Follow the heat-curing sequence in the ColyHeatshield 960 technical sheet before full service.

This guide gives general selection advice. Always follow the product’s current technical data sheet and confirm the complete system with the Coly technical team before use.

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  • What the surface is: exhaust, chimney, pipe, tank or structure
  • Normal and peak surface temperature
  • Continuous or intermittent heat
  • Existing coating and condition
  • Indoor or outdoor exposure
  • When the equipment will be heated for the first time
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